R and D- Mini Press II 245 PCD

Ideally suited for:

  • R & D Plants
  • Laboratory use & small scale production Pharma collages
  • Agriculture, Neutraceuticals, confectionary, Camphor
  • High value low volume products

Machine design:

  • Machine is compliance with cGMP norms for design, Control System & cleaning.
  • Machine is held on SS Trolley (optional).
  • Upper acrylic guard interlocks
  • Table top model for easy mobility
  • Machine base is totally enclosed with open able covers for access to motors & drives inside.

 

Turret:

  • Turret made of SGI (GGG40) with Electroless Nickel plating which ensures high tensile strength.
  • Electroless Nickel plating provides excellent protection against corrosion from salts, acids, alkali, humidity, temperature etc.
  • Turret can be provided with ‘D’, ‘B’, combination of ‘D’ & ‘B’, combination of ‘D’, ‘B’ & ‘BB”.

 

Turret Drive:

  • Central drive system to the turret through high torque reduction gear box
  • Low noise level even at high speeds.
  • Machine can be operated upto 32 RPM.
  • Large capacity motor (2HP) ensures no jerks/slippages even when
  • Compressing large tablets upto 22 mm in size.

 

Zonal Separation:

  • Zonal separation prevents stray tablets flowing out into the technical zones.
  • No contamination of product by oil.
  • Clean working environment
  • Maintenance time & change over time is very less.

 

 

 

 

 

 

 

 

 

 

Pre & Main compression:

  • Dual compression for making double layer tablets.
  • Pre & main compression of upper/lower roller is made of EN- 31 which has better fatigue resistance.
  • High capacity of pre & main compression system allows critical products to compress properly.
  • Upper & lower punch tightening monitoring system prevents damage to tooling during production.(optional)
  • Clean system with no maintenance or oil/ compressed air consumption
  • Increased PCD (Pitch Circle Diameter) for better dwell time.

 

Cams:

  • Gravity feeding system –Granules are fed through open type feed frame which ensures easy setting and minimum wastage of material.
  • Upper cam track made of SAE-8620 grade material for better surface hardness.
  • Lower cam track is made of SAE-8620/ EN-353 grade material for better surface hardness.
  • Pull down cam for reduced dust generation during upper punch entry

 

Tablet Parameter control:

  • Pneumatic sampling for 1st layer
  • Outside controls such as weight and tablet thickness adjustment
  • Bi layer machine with 245 PCD to achieve total weight of 2000 mg. (0.6 BD)

 

Control Panel:

The Integrated control panel includes:

  • Emergency stop
  • Manual Push button control panel

Electronics:

  • VFD for Main motor: CG / Bharat
  • Force feeder motor: New Bharat / Bonfiglioli
  • MCB: Siemens
  • Limit Swiches: Telemechanique / Honeywell

 

 

 

 

 

 

 

 

 

 

 

 

 

Optional features:

  • S.Table
  • S.Trolly
  • Anti vibration mounts
  • Sense force monitoring system
  • Fully automatic motorised control model
  • Upper & lower punch tightness monitoring system

Read more

MODEL

MINI –II DL-245

No of Stations

14 (7 D + 7 B )

Tooling

D

Tablet diameter in mm (max)

23

Depth of fill (max) 1st layer

20

Depth of fill (max) 2nd layer

8.5

Tablets/Hr. (max)*

13440

Max. tablet thickness in mm

8.5

Turret RPM

32

1st layer compression force

4 ton

2nd layer compression force

8 ton

Upper punch penetration

1 to 9 mm

PCD in mm

245

Electric Motor

2 HP,230 V AC,1440 RPM,3 PHASE, 50 Hz

Feeding System

Gravity feeding 

Machine size in mm

670 x460 x1100

Machine Dimension

50 x 60 x 92 inches/ 1242 x1505 x 2292 mm

Net Weight in Kg

395 kgs

Gross Weight in Kg

585 kgs

Case size in mm

1016 x914 x1321

Sampling method for weight

1st layer weight check by pneumatic ejection & 1st + 2nd layer tablet total weight

IRM ENTERPRISES PVT LTD

IRM ENTERPRISES PVT LTD
Manufacturer
India

Primary focus area

Powder / Dry Syrup Unit

Capsulation Unit

Tableting Unit

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