Machine design:

• Machine is complience with cGMP norms for design, Control  System & cleaning.
• Single Rotary Center Drive machine
• Upper acrylic guard & Lower guard interlocks
• Machine base is totally enclosed with openable covers for access to motors & drives inside.
• PLC MMI Control for Start , Stop, Interlock set up, production set up, Alarm identification.

Turret:

• Turret made of SGI (GGG40) with Electroless Nickel plating which ensures high tensile strength.
• Electroless Nickel plating provides exellent protection agaist corrosion from salts, acids , alkali, humidity, temprature etc.
• SS 3 Piece turret at option
• Turret can be provided with ‘D’, ‘B’, & ‘BB’ Tooling

Turret Drive:

• Center drive system
• Low noice level even at high speeds.
• Machine can be operated upto 60 RPM.

Pressure Loading & Overloading Release:

The pressure loading to achieve desired hardness of the tablet can be monitored by dials outside the tableting zone. Overload release is already provided in the machine to safe guard against any overload. The provision has been already incorporated in the machine to use double die life by reversing the dies

Zonal Seperation:

• Zonal seperation prevents stray tablets flowing out into the technical zones.
• No contamination of product by oil.
• Clean working enviornment.

Maintenance time & change over time is very less

Main compression & Pre Compression

• Main & Pre compression of upper/lower roller is made of EN- 31 which has better fatigue resistnce.
• Upper press roll on  self lubricated bearing gives maintenance free operation.

Feeding System:

• Gravity feeder – Granules are fed through open type feed frame which essures easy setting & minimum wastage of material made from Gunmetal or Aluminim alloys
• Force Feeder - Two paddle feeding system which handles critical / fluppy product having flow problem. Made from aluminium alloys.
• Froce feeder speed control through ACVF drive to ensuer better control over powder require to fill the die cavity.
• The force feeder is easy to assemble/disassemble and the material flow to the force feeder is controlled by lockable butterfly valve

Cams:

• Upper cam track made of SAE-8620 grade material for better surface hardness.
• Lower cam track is made of SAE-8620/ EN-353 grade material for better surface hardness.
• The cam track material having good wear resistance because of that spare consumption is very less.

Tablet Parameter control:

• Outside front controls such as weight and tablet thickness adjustment

Control Panel:

The Integrated control panel includes:

• Emergency stop
• HMI Touch Screen
• Manual Push Button Control ( Optional )

Electronics:

• Main motor: CG / Bharat
• Force feeder motor: New Bharat / Bonfiglioli
• MCB: Siemens
• Limit Swiches: Telemechanique / Honeywell
• VFD: Yaskawa / Mitsubishi /LG / Schenider
• PLC – HMI : Schenider/ Mitsubishi
• Hydraulic sensor: IFM make

Control of Material Supply:

The machine is supplied with visual powder level indicator in the hopper. The outlet of the hopper and inlet of the force feeder is connected by lockable butterfly valve to control the flow of the material.

Sound Reduction:

Transparent – Acrylic upper guards are provided to enclose the tableting zone, which ensures the reduction of sound level. The moving parts are polished to ensure the smooth functioning.

SAFETY FEATURES:

All upper guards are mounted with interlock switch, which ensures that the machine cannot be operated with the guard open. In addition an alarm indicates that a guard is not properly closed. Emergency stop button is fitted to stop the machine immediately. Apart from this, all drive pulleys; belt & transmission

system is adequately guarded.

Cleanliness and Clean ability:

The tableting zone gives access to the area for easy cleaning. The lower punch scrapper’s seals have been provided to prevent material falling on cam tracks. The panel is provided on the machine and the provision is made to protect material falling from turret. Assembly and disassembly of force feeder & other related parts in the tableting zone are made easier.

Quick and Easy Tool Change Over:

For easy and quick change of the lower tool, it is possible to remove/fit three punches in one position of the turret indexing.

MATERIAL OF CONSRUCTION:

Contact parts                : SS 316 – Except Turret and Feed Frame

Non-Contact Parts         : SS 304 – Tableting zone

FINISH OF PARTS:

Contact Parts           : Mirror polish

Non-Contact Parts     : Polish up to 180 grit

PROCESS PARAMETERS:

• Ensures hygienic production control and precise weight control
• Ensure quality tablets and can cope with difficult product
• Excellent accessibility for quick cleaning and production conversion.

Salient Features:

• ELNP Upper Cam Tracks for longer life
• Hydraulic Overload System
• Pre Compression for difficult / fluffy / fine granules.
• Front control knobs for adjusting Depth of Fill, Tablet Thickness and Pre-Compression
• Touch Screen Control: an integrated swing arm control panel with color touch screen
• MMI/PLC displays critical process parameters and offers a simple and user friendly control environment
• Interlocking for upper and lower guards
• AC Variable drive for Main motor & Force feeder
• Center Drive machine