UNIK – I FC Model with RIMEK Brand from KEL (Karnavati Engineering Ltd.) is a Sturdy tablet press, built on central pillar of strong square shape casted body. The robust construction of the machine ensures smooth running even at a high speed (max. turret RPM 50) UNIK – I FC is available in ‘D’ or ‘B’ or ‘BB’ Tooling with 10 Ton & 6.5 Ton.

The precise speed control is possible by AC inverter drive instead of conventional variable speed pulley. The machine is covered with SS guards at bottom and acrylic guards at the top. It is equipped with all normal safety precautions to make it an operator friendly machine. The turret is made from special graded casting with two-piece design. As a special feature, the machine is equipped with auto lubrication with timer & metering cartridges. Lower punch seals are supplied as standard feature.

Ideally suited for:

• Pharma, Agriculture,Neutraceuticals, confectionary,Camphor
• High volume products

Machine design:

• Machine is complience with cGMP norms for design, Control  System & cleaning.
• Upper acrylic guard & Lower guard interlocks
• Machine base is totally enclosed with openable covers for access to motors & drives inside.
• PLC MMI Control for Start , Stop, Lubrication interval set up, Interlock set up, production set up, Alarm identification.

Turret:

• Turret made of SGI (GGG40) with Electroless Nickel plating which ensures high tensile strength.
• Electroless Nickel plating provides exellent protection agaist corrosion from salts, acids , alkali, humidity, temprature etc.
• SS 3 Piece turret at option
• Turret can be provided with ‘D’, ‘B’, & ‘BB’ Tooling

Turret Drive:

• Worm drive system to the turret.
• Low noice level even at high speeds.
• Machine can be operated upto 48 RPM.
• Large capacity motor (7.5HP) ensures no jerks/slippages

Zonal Seperation:

• Zonal seperation prevents stray tablets flowing out into the technical zones.
• No contamination of product by oil.
• Clean working enviornment.
• Maintenance time & change over time is very less.

 Main compression:

• Main compression of upper/lower roller is made of EN- 31 which has better fatigue resistnce.

Feeding System:

• Gravity feeder – Granules are fed through open type feed frame which essures easy setting & minimum wastage of material made from Gunmetal or Aluminim alloys
• Force Feeder - Two paddle feeding system which handles critical / fluppy product having flow problem. Made from aluminium alloys.
• Froce feeder speed control through ACVF drive to ensuer better control over powder require to fill the die cavity.

Cams:

• Upper cam track made of SAE-8620 grade material for better surface hardness.
• Lower cam track is made of SAE-8620/ EN-353 grade material for better surface hardness.
• The cam track material having good wear resistance because of that spare consumption is very less.

Tablet Parameter control:

• Outside controls such as weight and tablet thickness adjustment

Control Panel:

The Integrated control panel includes:

• Emergency stop
• HMI Touch Screen ( Optional )
• Manual Push Button Control

Electronics:

• Main motor: CG / Bharat
• Force feeder motor: New Bharat / Bonfiglioli
• MCB: Siemens
• Limit Swiches: Telemechanique / Honeywell
• VFD: Yaskawa / Mitsubishi / Schnider
• PLC – HMI : Schnider/ Mitsubishi

Salient Features:

• Main Motor with ACVF
• Turret with lower punch seal
• Safety Interlocking for Upper & Lower Guard.
• Lower Punch Seals
• Gravity Feeding System
• Front Control – Tablet Parameters viz. Tablet Thickness, Depth of Fill etc.
• Turret made up of S.G. Iron with ELNP ( Electroless Nickel Plating)
• SS 316 Contact Parts ( Except Force Feeder & Turret)
• Auto Lubrication