Semi Automatic Capsule filling machine

Though not fully automatic, these are user friendly machines with advanced features which provide a high degree of sophistication. These are coupled with good manufacturing practices and result in higher levels of fill rate accuracy and formulation yields.

 

The KA - 9 is a user-friendly machine with advanced features. These features provide a high degree of automation which, coupled with sound manufacturing practice, result in higher levels of

- Fill weight accuracy

- Formulation yields

- Maintenance free operation

- Operator ease and safety

 

Salient Features

 

  1. Automation of Loading Station

This eliminates the need for continuous operator attention as solid-state control circuitry provides automatic stoppage of the loading table after completion of one cycle, each of 60 strokes.

 

  1. Automation of Filling Station

This is a revolutionary feature that eliminates the need for continuous operator attention. Motorized swing-in and swing-back of the drug hopper after one filling cycle results in reduced operator fatigue.

 

  1. Pneumatic Closing Station

This utilizes an electronic sensor which activates a pneumatic cylinder to carry out the closing operation resulting in ease of operation and reduced operator fatigue.

 

  1. Vertical Closing

Vertical closing of filled capsules reduces reject rates and powder spillage. This is critical for pellet filling.

 

  1. Special Light Weight

Special light weight loading ring greatly reduce fatigue levels arising from continuous handling. These loading rings are made from proprietary design magnesium alloys and are the lightest available.

 

 

 

 

 

 

 

 

 

 

 

  1. Overall construction of the Machine

Overall construction of the machine using stainless steel, aluminum, brass and mild steel with powder coating provides a high level of GMP.

 

  1. Safety Electronic Inter-lock

A safety electronic inter-lock is provided on the guard for the loading section which provides operator safety.

 

  1. Modular Type Hopper

The modular type hopper provides easy and fast dismantling for cleaning. Change-over times between batches are reduced.

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SR. NO.

TECHNICAL DATA DESCRIPTION

SPECIFICATION

1

Out Put Capsule / Hour

 

 

Capsule Size:- "00"

21,600 / Hour (360 Holes)

 

Capsule Size:- "0"

25,200 / Hour (420 Holes)

 

Capsule Size:- "1" to "4"

28,800 / Hour (480 Holes)

2

Capsule Size

00-0-1-2-3-4.

3

Electrical Requirements

 

3.1

  Power Supply

220 / 415 v, 3 Phase, 50 / 60 Hz : A.C. + E +N

3.2

  Main Motor

1.5 HP, 50 / 60 Hz, 700 / 900 RPM Motor

3.3

  Vacuum Pump Motor

2.2 KW / 3.0 HP, 50 / 60 Hz, 1440 / 1620 RPM Motor

3.4

  Air Displacement Unit Motor

0.75 KW / 1 HP at 2800 RPM (Optional)

3.5

  Air Compressor Motor

1.5 KW / 2 HP at 1440 RPM (Optional)

3.6

  Connected Load (Approx)

1.25 KW / 1.5 HP for Machine Only

3.7

  Connected Load (Approx)

5.5 KW / 7.5 HP for Machine With Vacuum Pump / Air Displacement Unit & Air Compressor.

4.1

Vacuum Pump for Capsule Opening

Flow - 1000 LPM, Max. Vacuum - 400 to 500 mm Hg. Inlet Filter - 5 Micron

4.2

Air Displacement Unit

Flow - 2800 LPM, Max. Vacuum - 500 mm of Water. Filter bag - 5 Micron

5

Compressed Air Requirement

Flow 200 LPM at 6 kg/cm²

6

Environmental Condition

 

6.1

  Environmental Temperature

22-24 Deg. C

6.2

  Relative Humidity

40-50 % R.H.

6.3

  Powder Granularity

40-80 Mesh

7

Hopper Capacity

 

7.1

  Empty Capsule Hopper

20 Liters Approx. ( About 30000 Capsule "0" Size)

 

 

20 Liters Approx ( About 90000 Capsule "3" Size)

7.2

  Powder Hopper

15 Liters Approx.

IRM ENTERPRISES PVT LTD

IRM ENTERPRISES PVT LTD
Manufacturer
India

Primary focus area

Powder / Dry Syrup Unit

Capsulation Unit

Tableting Unit

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