Capsule filling machine CF 25- 25000 Cap/hr

 

The CF- SERIES automatic capsule filler is applied in Pharma industry for the filling of hard Gelatin capsule. It can be used to fill machine made hard capsules ranging from No. 00, 0, 1 , 2 , 3 or 4 The filling materials include Powder, Granules.( Pallets ), Tablet.

 

Machine Working Principle: 

First, the capsules are put in the capsules picking hopper and materials in the medicine powder hopper. When the machine is started, the capsule picking and transferring mechanism will carry the empty capsules into the mold, where they will be separated through vacuum separating technique into 2 parts, i.e. the caps and bodies. Then the down mold will transfer the capsule bodies into the filling equipment to fill them with materials. After that, these capsule bodies will be transferred first to the wasted removing equipment to remove the empty or waste capsule and later to the locking device to combine the capsule bodies with caps. Finally, the finished products pushed out by the discharging equipment into the polishing machine or product container.

 

 

UNIQUE FEATURES:

 

  • Unique Capsule loading and  Filling Process
  • A Precise dosing system for better yield
  • High degree of safety – eg. Safety interlocks stops machine in case doors are opened.
  • Totally enclose operations reduce cross contamination or operator’s exposure to formulation
  • Better control over process parameters by usage of latest PLC base control system with HMI
  • State – of – the – art Touch Screen Human Machine Interface
  • All parts that come in contact with formulation are made of stainless steel. ( AISI SS 316 )
  • Easy and fast changeover from size to size or formulation to formulation.
  • Automatic shut off on malfunction with visual display to identify the fault.

 

OPTIONAL ACCESSORIES:

 

  • Air displacement unit
  • Empty Capsule Shorter & Elevator
  • Capsule polisher
  • Filled Capsule sorter
  • Empty capsule sorter
  • Filled Capsule Elevator

 

Machine’s Working Condition:

  • Environment Temp    : 22 oC to 24 oC
  • Relative Humidity      : 40% – 50% RH
  • Powder Granularity   : 40-80 mesh

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Technical Specifications:

 

SR. NO.

TECHNICAL DATA DESCRIPTION

SPECIFICATION

 

MODEL

CF 25

1

Output Capsule/Hour

25000

2

Capsule Size

00-0-1-2-3-4 

3.1

Power Supply

415 V, 3 Phase, 50 Hz; A.C. + N + E

3.2

Main Motor

1 H.P., 1400 RPM Motor with Gear Box of Ratio 10:1; Torque Limiter & Brake

3.3

Powder Feeder Motor

0.18 KW / 0.25 HP, 1400 RPM Motor with Gear Box of Ratio 20:1

3.4

Vacuum Pump Motor

2.2 KW / 3.0 HP, 1400 RPM ( optional)

3.5

Air Displacement Unit Motor

1.5 KW / 2 HP at 2800 RPM (optional)

3.6

Air Compressor Motor

1.5 KW / 2 HP at 1440 RPM (optional)

3.7

Connected Load (Approx.)

4 KW / 5 HP for Machine only

3.8

Connected Load (Approx.)

7 KW / 9 HP for machine with Vacuum Pump,  Air Displacement unit & Air Compressor

4.1

Vacuum Pump for Capsule Opening

Flow - 1000 LPM, Max. Vacuum - 600 mm Hg, Inlet Filter - 5 Micron

4.2

Air Displacement Unit

Flow - 2800 LPM, Max. Vacuum - 500 mm of water, Filter bag - 5 Micron

5

Compressed Air Requirement

Flow 200 LPM at 6 kg/cm2

6

Machine Working Condition

 

6.1

Environment Temperature

220 - 240 Deg C. -

6.2

Relative Humidity

 40-50% RH Liters

6.3

Powder Granularity

40 – 80 mesh

7

Overall Dimensions

 

 

   Length x width x height

950 x 790 x 1800 + 300 mm

 

   Weight (Net / Gross)

800 Kgs. (Approx.) / 1100 Kgs. (Approx.)

8

 Possible Dozing Combination

Powder & Pellet, Powder & Tablet

IRM ENTERPRISES PVT LTD

IRM ENTERPRISES PVT LTD
Manufacturer
India

Primary focus area

Powder / Dry Syrup Unit

Capsulation Unit

Tableting Unit

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