Capsule filling machine CF 125- 125000 Cap/hr

The CF- SERIES automatic capsule filler is applied in Pharma industry for the filling of hard Gelatin capsule. It can be used to fill machine made hard capsules ranging from No. 00, 0, 1 , 2 , 3 or 4 The filling materials include Powder, Granules.( Pallets ), Tablet.

 

Machine Working Principle: 

First, the capsules are put in the capsules picking hopper and materials in the medicine powder hopper. When the machine is started, the capsule picking and transferring mechanism will carry the empty capsules into the mold, where they will be separated through vacuum separating technique into 2 parts, i.e. the caps and bodies. Then the down mold will transfer the capsule bodies into the filling equipment to fill them with materials. After that, these capsule bodies will be transferred first to the wasted removing equipment to remove the empty or waste capsule and later to the locking device to combine the capsule bodies with caps. Finally, the finished products pushed out by the discharging equipment into the polishing machine or product container.

 

 

UNIQUE FEATURES:

 

  • Unique Capsule loading and  Filling Process
  • A Precise dosing system for better yield
  • High degree of safety – eg. Safety interlocks stops machine in case doors are opened.
  • Totally enclose operations reduce cross contamination or operator’s exposure to formulation
  • Better control over process parameters by usage of latest PLC base control system with HMI
  • State – of – the – art Touch Screen Human Machine Interface
  • All parts that come in contact with formulation are made of stainless steel. ( AISI SS 316 )
  • Easy and fast changeover from size to size or formulation to formulation.
  • Automatic shut off on malfunction with visual display to identify the fault.

 

OPTIONAL ACCESSORIES:

 

  • Air displacement unit
  • Empty Capsule Shorter & Elevator
  • Capsule polisher
  • Filled Capsule sorter
  • Empty capsule sorter
  • Filled Capsule Elevator

 

Machine’s Working Condition:

  • Environment Temp    : 22 oC to 24 oC
  • Relative Humidity      : 40% – 50% RH
  • Powder Granularity   : 40-80 mesh

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TECHANICAL DATA

MODEL

MODEL

CF – 125

NO. OF SAGMENT

12

NO. OF EACH SAGMENT HOLE

18

REVOLUTION /SEGMENT

120 SEGMENT / MINUTE

TYPE OF FILLING

TAMPING TYPE

STANDARD

cGMP STANDARDS

OUTPUT

1,25,000 Cap/hr. FOR POWDER FILLING

 

1,00,000 Cap/hr. FOR PELLET FILLING

 

70,000 Cap/hr. FOR TABLET FEEDING

CAPSULE SIZE

“00”-”0”-”1”-”2”-”3”-”4”

POWER SUPPLY

415 V AC, 3 PHASE, 50 Hz, AC +N +E

POWER CONSUMPTION

8KW (APPX) ONLY FOR MACHINE

MAIN MOTOR

3HP, 2.2 KW  WITH GEARED MOTO

POWDER FEEDER MOTOR

0.75 KW/ 1 HP WITH BONFIGLOLI MOTOR

CONTROLL POWER

24 V DC.

CONNECTED LOAD (APPX.)

11KW (AAPX.) FOR MACHINE WITH  VACUUME PUMP, AIR COMPRESSOR AND KADU

VACUUM PUMP

1200 LPM X 02 NOS.

COMPRESSED AIR REQUIREMENT

200 LPM AT 6 KG/CM SQUARE

ENVIROMENT TEMPERATURE

20-25 DEGREE CELSIUS

RELATIVE HUMIDITY

40 – 50 % RH

OVERALL DIMENSION

1320 X 1620 X 2220

NET WEIGHT

3000 KG.

IRM ENTERPRISES PVT LTD

IRM ENTERPRISES PVT LTD
Manufacturer
India

Primary focus area

Powder / Dry Syrup Unit

Capsulation Unit

Tableting Unit

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