Ointment Manufacturing Plant

The Ointment Manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste, Shampoo & other emulsions & homogenizations. It is specially designed to take care of two critical factors which directly affects the quality of the Ointment / Creams.

Our Machine is Tailor made for Minimum man handling of Ointment, Negligible vacuum drop during mixing & blending and it is needless to say that it also provides the benefits of the effective manpower utilization.

SALIENT FEATURES:
  • The Plant is designed to be operated only by one operator and one helper.
  • All material transfers are done by vacuum or by transfer pumps.
  • All vessels are paint free construction and manufactured as per cGMP standards.
  • The gaskets used are of silicon (food grade).
  • All contact parts are of S.S. 316, finished to class 4B (Mirror) finish and are crevice free.
  • The entry of all agitators is from top & High-Speed Emulsifier from bottom or In-line Emulsifier (as per customer demand).
  • All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and can be sterilized.
  • All pipes, pipe fittings and valves are of either SS304 or SS316 as per customer requirement. They are of seamless quality, internally electro polished and with tri-clover joints.
  • The entire plant is equipped with CIP & SIP connections. The customer can use if they have CIP & SIP plant. We can alternatively supply CIP & SIP complete system on customer demand.
  • All values of Ampere, temperature & time of the plant are indicated digitally on the control panel.
  • A microprocessor or Complete PLC controlled automatic operating plant can be designed & supplied as per customer requirement.
 

Ointment Manufacturing Plant

The Ointment Manufacturing Plant consists of a set of equipment’s designed for ointments, gels, creams and lotions for capacities ranging from 5 kg to 1000 kg. Higher capacities are also available and details can be provided on customer request.

Water Phase Vessel:

The Water Phase Vessel is a jacketed cylindrical tank with Torri-spherical dish ends. A propeller type stirrer is provided for agitating the liquid.

Wax Phase Vessel:

The Wax Phase Vessel is a jacketed cylindrical tank with Torri-spherical dish ends. A propeller type stirrer is provided for agitating the wax or oil. A conical filter filters out impurities before the wax is transferred to the manufacturing vessel.

Manufacturing Vessel:

The Manufacturing Vessel is a jacketed cylindrical vessel with a conical bottom and anchor type agitator. It is used to mix the viscous product from the Water and wax phase vessels.

Homogenizer:

The Homogenizer is used with the manufacturing vessel to reduce particle size and achieve uniform mixing.

Storage Vessel:

The Storage Vessel is a tank with a conical bottom in which the product is collected and stored until it has to be transferred to the filling line. It can be provided with an anchor type stirrer and a jacket as per requirement.

Transfer Pump:

The Transfer Pump (twin lobe) is used to transfer the product from the manufacturing vessel to the storage vessel.

Metering Pump:

The Metering Pump is a positive displacement pump through which the product can be transferred to the filling line at a controlled flow rate.

Inter-Connecting Pipeline:

The Inter-Connecting Pipeline is provided for the plant as per the layout. All pipes are electropolished from the inside.

Working Platform:

A suitable Working Platform is provided to help in the maintenance and operation of the plant.

Control Panel:

The electrical control panel houses the necessary electrical components and controls needed to operate the plant. Custom built automation can be incorporated to reduce human interventions.

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TECHNICAL SPECIFICATIONS:

Model Batch (Kg) Wax Phase Vessel (Cap.
Ltrs.)
Water Phase Vessel (Cap. Ltrs) Mfg. Vessel (Cap. Ltrs.) Storage Vessel (Cap.Ltrs.) Approx. Length- mm Approx. Width- mm Approx. Height- mm
PRA-OMP 100 100 70 70 140 150 4110 1300 2200
PRA-OMP 200 200 140 140 280 310 4580 1400 2600
PRA-OMP 300 300 210 210 420 460 5050 1750 3000
PRA-OMP 500 500 350 350 700 780 6500 2500 3500
PRA-OMP 1000 1000 700 700 1400 1560 6070 2000 3600
  • Working volume depends on material characteristic and product bulk density.
  • Company reserves the right to modify technical specifications.

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