Application & Process

The Prism High Shear Mixer Granulator is used for the process of fast dry & wet mixing, homogenizing, humidifying, and granulating of the powder in Pharmaceutical, Chemical, Cosmetic, Food, Plastic, and General Mixing Industries.

Prism High Shear Mixer Granulator series is characterized by its compact construction, modern design, and all the user and maintenance-friendly attributes that form the ergonomics design aspects that are essential for a wide range of applications.

The Prism High Shear Mixer Granulator performs dry mixing & wet granulating by basic design of the special four arms of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with a rounded connection to the base plate, achieving another special effect. The mixing process runs without varying pressure zone in the volume of the mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added. During humidifying and granulating process of the products the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape, and time. The HSMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required.

Salient Features

• High speed mixing & granulating.
• Design is cGMP - Current Good Manufacturing Practices compliance.
• All Product contact parts AISI 316/316L & non contact parts AISI 304.
• Automated mixing and granulating process in single bowl.
• High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge.
• Unique design with four arm mixing impeller with blade angle to pushing product radically outward.
• Chopper blade designed to cuts lumps and make granules.
• Variable speed drive for main Impeller and Chopper.
• Dual speed mixing impeller for mixing and intensify chopper for granulating.
• The Flush fitting discharge plug is electro-pneumatically operated.
• Air purging for seal for both shafts.
  

Safety Features

• Total drive transmission system enclosed
• Limit switch installed in the top lid ensure lid is closed
• An air pressure switch is installed to ensure the pressure is within the limit.
• Limit switch installed at discharge to ensure product container underneath of discharge.
• Overload relay Protection and Emergency stop button

Optional Features

• Inline Milling at discharge.
• Product bowl Jacketing for heating/ cooling and vacuumized mixing process.
• Binder adding by spraying system with peristaltic pump.
• Material charging by bin loader with IBC.
• Material charging by Vacuum Transfer System.
• Flame proof motor and electrical control panel.
• PLC Controls with HMI Touch Screen.
• SCADA system with 21 CFR Part 11 Compliance.