The CVC F0804 Monoblock liquid filler and capper adapts high performance servo technologies, that provides fast, precise liquid filling and capping. During the liquid filling process, bottles are carried through the filling area by servo driven feed screw and the liquid filling nozzles are mounted on a walking beam mechanism, which allows to track the movement of bottles for diving type filling in continuous motion. Once the filling process is complete, the filled bottles will continuously travel to rotary capping system. High speed liquid filling and capping jobs are accomplished in one machine. STANDARD FEATURES • 8 filling stations • 4 Servo driven capping heads • Diving type filling mechanism: filling nozzles dip into bottles and move up while liquid is being filled. It features less foaming during filling. • Servo driven on both volumetric pistons and nozzles • Flexible adjustments can meet different product characteristics and bottle shapes • Various speed settings of liquid filling & capping • Capability of recipe storage • Simple and quick teach mode setup • Track full/ track empty sensors • Bottle mouth holder design for special applications (requires to conduct our R and D evaluation) • PLC control with user-friendly touch screen panel • Motorized single lane sanitary conveyor. • Customized conveyor lengths are available upon request. • Capping head up/down and rotation are individually driven by advanced Linmot liner motors, which feature precise capping control and ease of adapting to a wide range of capping applications. • Capping torque inspection system • Type 304 stainless steel bin, frame, enclosure panels • Type 316L stainless steel and FDA approved liquid • contact parts • ISO 9001 certified CVC Rotary Servo Capping Systems are available for the following types of capping applications: • Plastic Screw-on caps • Snap-on caps • Push-in stoppers, and plugs AVAILABLE OPTIONS • Various sizes of volumetric pistons with fill • volume capacity range from 20 ml up to 500 ml • Shut-off nozzles • on-8 manifold pipe • Liquid buffer/storage tanks • OPC UA for data collection • Bottle neck holders • Bottle feed screw • Cap format changeover parts • 21 CFR PART 11 compliance
CVC F0804 Technical Specifications • No of Filling Head: 8 • No of Capping Heads: 4 • Productivity: Up to 100 BPM (base on 100cc filling volume and water) • Viscosity: 2,000 cps • Bottle Dia.: Ø30-70mm (1 1/4” to 2 3/4”) • Bottle Height: 65-165mm (2 5/8” to 6 1/2”) • Mouth Opening: Ø10-15mm (3/8” to 1/2”) • Cap Dia.: Ø30-60mm (1 1/4” to 2 1/4”) • Cap Height: 13-28mm (1/2” to 1 1/8”) • Filling Range: 20-500 ml • Power Source: 380 V, 50/60 HZ, 3 PH • Power Consumption: 11,010 VA (25 A) • Air Pressure: 6 bar (87 psi) • Air Consumption: 1,147 NL/min (40.5 CFM • Machine Dimensions: Main Machine L2,600 x W1,300 x H2,200 mm (L 8’-6” x W 4’-3” x H 7’-3”) • Machine Weight: 3,450 kg (7,605 lbs) • Noise Level: Under 80 dB
