2 “Ambica®” Automatic Advanced Servo Driven Plunger Rod Insertion and Sticker Labeling Machine for Pre-Filled Syringes. Model: AHL-80PL Machine Operation: The Automatic Advanced Servo Driven Plunger Rod Insertion and Sticker Labelling Machine is designed for Plunger Rod Insertion – Screw Type with an additional attachment for push type and Self Adhesive Sticker Labeling to Pre-Filled Syringes glass/plastic (Cartridge)used for liquid Injectable products. *Image for Referral Purposes Only Input Specifications : Handling Pre Filled Syringes 0.5 ml – 10 ml. Handling Pre Filled Syringes in Tub – Nos. / Tub Manual Loading in Schute for PFS & Plunger Rods in bowl. OR Auto De nesting and Loading special attachment for feeding directly in to Schute for PFS. Handling Plunger Rod Size / Type Standard Screw Type as per the suitability of the PFS / Push Type with special attachment. No of Plungering Stations& Operation One – Servo Based Operation No of Labelling Heads & Operation One – Servo Based Labelling Operation Basic Machine Preset with 1 ml to 3 ml standard Diameter Pre Filled Syringes with its suitable Plunger Rods. PFS & Plunger Rod Range 0.5 ml – 10 ml with the help of Change parts. Output Capacity (Speed) Upto 60-80 PFS/min *Actual Speed might be vary depending upon Basic Machine Preset with:  cGMP Model  PLC with 7” Colour Touch Screen HMI  Servo Driven Pick and Place System for Plunger Rod Insertion  Advance Stepper Driven Label Dispensing System  Change Parts Suitable for 1 ml to 3 ml standard Pre – Fill Syringe  Toughened Glass Safety Cabinet Salient Features:  Simple stand-alone design that is CGMP Compliant.  Unique Combo System for Pick & Place type Plunger Rod Insertion and Label Application.  Entire Machine constructed in S.S 304 with matt finish.  PLC with 7” Colour Touch Screen HMI Touch Screen  Unique Servo Driven System to ensure accuracy, precision and speed.  Preset with for any one volume (size of the syringe) variant of Pre filled syringe and one label.  System is integrated with Star wheel mechanism For Plunger Rod Insertion & Labelling Mechanism in a Rotary manner.  Labeling System equipped with Servo Drive, with imported Product & Label Sensors.  SS Cabinet with Toughened Glass Doors fitted with high precision enclosure.  Over-Printing facility for Paper type/Transparent Plastic Labels. (Optional).  Camera Inspection facility for checking of over-printed matter followed with Rejection System for faulty printing. (Optional).  Rejection System for absence of Plunger Rod or Paper Sticker Label on PFS.  Fully Auto PLC based Loading Mechanism for Pre- Filled Syringes from nest to Schute. (Optional) Interlocks & Alarms:  No PFS – No Plunger Rod Insertion – No labeling System  Low Air – Machine Stop System.  Cabinet Door Open – Machine Stop System.  Low Level of Plunger Rod in Track – Machine Stop System.  Low Level of PFS in Track – Machine Stop System.  No PFS – No Pick and Place Arm Operation.  Servo Overload – Machine Stop System.  No Plunger Rod – PFS Reject System  No Label – PFS Reject System (paper labels only)  Wrong Over Printing – PFS Reject System (Camera needed)  SCADA system - 21CFR part 11 (Optional) Machine Dimensional Details:  1960 mm L X 1300 mm W X 1950 ± 50mm Utilities Required:  Power : 3kw 1 Phase, 230V AC at 50Hz Compressed Air : 5BAR, 5-6CFM  (actual dim. And utility may vary, will send layout once order confirmed)