Product Code : 31

Brand Name : BRILLIANT PROCESS

Capacity : 5 Liter to 10000 Liter working Capacity

Brilliant’s Ointment ‘Multi-Mix’ manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization.

Fully automatic Ointment, Cream, Tooth Paste, Gel manufacturing plant consisting of

• Pre determined water phase vessel
• Pre determined oil, wax, petroleum jelly phase vessel
• Vacuum Homogenizer Mixer vessel
• Vacuum Pump
• Storage vessel
• Interconnecting pipeline
• Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)
• Integrated automatic control panel
• Working Platform

Design Features :

Design compliance with cGMP

• Integrated Cleaning in Place-CIP
• Sterilizing In Place-SIP as an Option

Materials

• Product Contact AISI 316L
• Food Grade silicon rubber for seal

Water Phase Vessel

• Jacket for heating & cooling
• Heating Jacket Pressure (4 bar)
• Heating by steam or hot water circulation
• Propeller stirring with top mounting

Water Phase Vessel

• Jacket for heating & cooling
• Heating Jacket Pressure (4 bar)
• Heating by steam or hot water circulation
• Propeller stirring with top mounting
• Temperature controller & safety pressure Valve
• Bottom discharge with valve

Wax Phase Vessel

• Jacket for heating & cooling
• Heating Jacket Pressure (4 bar)
• Heating by steam or hot water circulation
• Propeller stirring with top mounting
• Temperature controller & safety pressure Valve
• Bottom discharge with valve

Manufacturing Vacuumize Homogenizer Vessel

• Jacket for heating & cooling
• Vacuumize process
• Vessel Inside Pressure (-1 /+2 Bar)
• Heating Jacket Pressure (-1 /+6 bar)
• Heating by steam or hot water circulation
• Agitator mixer with self pressure Teflon scrapper
• Scrapper cleanly working on both side
• High speed Homogenizer with toothed Rotor – stator type
• RPM sleeplessly with variable speed drive for agitator & Homogenizer
• High shear & pressurization of the homogenizer
• Thus homogenization of high viscosities up to 400.000 mPas
• Homogenizer mounted on lower position in the centre of vessel
• Top lid with motorized top lid for lifting & lowering
• Safety Interlock process with limit switch
• Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve
• Temperature controller & safety pressure Valve
• Bottom discharge with valve

Vacuum System

• Water Ring Vacuum Pump
• Vacuum gauge & Vacuum relief valve

Storage Vessel

• Skid type storage vessel
• Bottom cone is Jacket for heating

Inter Connecting Pipe

• Inter connecting Pipe line of all vessel for transfer Water, Wax & products
• Recirculation in manufacturing vessels
• Vacuum connecting pipe

Working Platform

• Rigid structure with anti slipping embossed plat
• Made from AISI 304

Controls & Visualization

• Electric Controls with digital display
• Optional PLC Controls with HMI Touch screen
• RPM and Process time entries
• Temperature controls- Heat / cool
• Vacuum start- Stop
• Integrated Data Recording for batch

Safety Features

• Emergency stop button
• Safety vacuum relief valve & Indicator Gauge
• Safety Pressure Valve
• Limit switch at top lid