MODEL

APFM-168v

DESCRIPTION

Automatic Rotary Dry Syrup Powder Filling Machine with Screw capping Machine (Monobloc) is compact machine used for filling and sealing of the Dry Syrup in the bottles and is most ideal for wide application in PHARMA INDUSTRIES. It is built on strong and robust powder coated M.S. Angle frame Pipe Structure encompassed with S.S. coverings with matt-finish. The dry powder filling and sealing machine is a highly efficient equipment, capable of attending up to 4000-6600 containers. It has an accuracy of ± 2 % that proves the capability of the machine to perform precise operations.

OPERATION

The dried, sterilized and siliconized containers are fed through the Infeed Turn Table on to Infeed Delrin slat conveyor belt at required speed to the feed work for correct spacing between two bottles and get enter into the infeed starwheel. The infeed starwheel transfer the container below the funnel. The funnel plate with 16 nos. Funnel mounted on it and the powder wheel is mounted on the centre pipe, which allows flexibility to adjust position of wheel as required and occupies less space on the machine. The dry syrup powder filler and sealer machine has a lifter assembly on the base bottom of the plate. When the container comes below the funnel, the bottom platform lifts the bottle whereby the bottle gets inserted tight fit inside the funnel. The powder stored into the powder hopper is agitated by pair of mechanical agitators for maintain consistency and uniform bulk density, powder wheel rotates at the pre-set speed below the powder hopper with no clearance. Powder wheel consist of piston in each port and behind the powder wheel vacuum plate is provided and there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked into the port of powder wheel during vacuum according to the piston length. The different fill volume can be achieved. The excess powder is doctored off by a doctor blade and now doctor blades can be adjusted from outside without removing power hopper. When powder wheel indexes further and remain in the pot due to the vacuum till it reaches just in vertical position, the time dose of compressed air, sterilized low pressure air or nitrogen gas sequentially flushes out powder from the port of powder wheel into the funnel. Funnel equipped with square rod to break solid slug of powder and power will start to fill inside the bottle which is moving along with funnel. The bottle is getting filled in around 5 to 6 seconds. The bottles further move with funnel and reaches to exit star wheel which is infeed star wheel for eight head ROPP cap sealing machine with Dry Syrup Powder Filling Machine. While rotating with the star wheel, bottle picks up the cap from exit end of chute, ROPP caps kept in orientation unit, automatically orient caps in right direction before entering into delivery chute and bottle entering below the sealing head consist of total four rollers. Two rollers properly skirts, spins and seals the cap and simultaneously another two rollers performs perfect thread according to the bottle beck diameter. After sealing operation, sealing head moves upward with help of cam and bottle enters into exit starwheel and move further on conveyor for next operation

NO. OF FILLING HEAD

16

NO. OF CAPPING HEAD

8  (pick and place type screw capping )

MAIN MOTOR

2 hp/1440 hp/3-phase

CONVEYOR MOTOR

0.25 hp/1440 rpm

VACUUMPUMP MOTOR

3 hp/ 2800 rpm

CAP FEEDER VIBRATOR  COIL

10 a

AIR CONSUPTION

15-20 cfm

DIMENSSION APX*

2700mm(l) x 1250mm (w) x 2200mm (h) *

FILLING RANGE

5gm to 50 gm

OUTPUT

4000 to 6600 per hour **

CHAGE PARTS

For container

-         Starplate back guide set

-         Funnel cup set

For fill volume

-         Powder wheel and piston set

For cap

-         Cap starplate back guide set

-         Cap feeding vibrator bowl

-         Cap feeding chute

INCLUSIVE OF

-         16 x 8 Monoblock with rotary wheel vacuum type

-          All contact part in S.S.316 & Taflon

-          Bottle guide, Star plat, screw etc. Part are white PP

-         Screw capping with Pick & Place type.

-         PLC Control with touch screen .

-         A.C. Variable drive for main drive and conveyer – Schneider/

-         All Sensors of  Sick/Banner/Baumer

-         All bearings : SKF/Imported”

-         Electricals MCB/ Contactor/ relay: Schneider

INPUT SPECIFICATION

For cap:

19 mm to 38 mm*** ( diameter )

15 to 18.3 mm*** ( height )

For container:

ø 22 mm to ø 65 mm***

Respectively height 58 mm to 145 mm***

(height option for another bottle height available)

15mm to 65 mm (length)***

Respectively 10mm to 50 mm (width)***

Respectively height 58 mm x 145 mm***

(height option for another bottle height available)

*We can supply as per customer requirement

** depend on container shape and size, product density, and type of product

***with help of change part

POWER SUPPLY

3-phase/415 v